快速详细信息
- 处理时间:-
- 港口:青岛港
- 供货能力: -
- 品牌名称:-
Waste Tire/Plastic Recycling To Biodiesel Machine
Parameter
NAME
VALUE
Brand
HUAYIN
Product Name
Pyrolysis plant
Waste tire/plastic/rubber recycling machine
Capacity
5/6/7/8/9/10 ton per day
Input raw materials
Waste tire, waste plastic, waste rubber
Output products
Fuel oil, Carbo black, Steel wire
Oil yield
20% - 70%
Technology
Pyrolysis
Working mode
Batch type
Voltage
380v
Power
22kw
Dimension (L*W*H)(m)
40*10*5
Operation
4 workers
Weight
25000KG - 35000KG
Warranty
1 year
Place of origin
XINXIANG, HENAN, CHINA
Certification
ISO14001, ISO9001, CE, SGS, BV, TUV, PATENTS
Function
Pyrolysis plant is designed for waste tire recycling, waste plastic recycling and waste rubber recycling. 热解厂的主要产品是燃料油。 It's a green way for
waste recycling.
Technology Feature
The technology we are using for waste recycling is "pyrolysis". 热解是一种废物回收的绿色技术。 It recycles waste tire, waste plastic and waste rubber into
fuel oil. 它是一种可再生能源,有助于改善我们的环境。 它解决了各地日益严重的环境污染问题。 I believe it's a meaningful
industry.
Oil Yield
From 1000kg tires, you can recover 450kg furnace oil, 300kg carbon black and 150kg steel wire, if it's whole tires. 这只是正常利率。 If you remove steel wire before
doing pyrolysis, or cut tires into pieces, the oil yield is higher accordingly.
Running Process
1st step - feed used tires (or plastic, rubber) into reactor. If you feed 10 ton raw materials, it needs about 2-3 hours by auto-feeder.
2nd step - start heating. You can use wood, coal, oil or gas to heat the reactor.
3rd step - being heated, waste tires (or plastic, rubber) is becoming oil gas by pyrolysis. About 3 hours later, oil gas comes out.
第四步——油气进入配件并被冷凝器冷却。
5th step - after being cooled, it becomes oil and will be collected by oil tanks. The oil producing process lasts about 10 hours.
6th step - about 8-10% residual gas produced from pyrolysis can not be cooled. 但不用担心,它不会被浪费。 We recycle these gas into furnace for heating purpose to
support pyrolysis.
第七步——当然,燃料燃烧产生的烟气在排放前经过除尘装置处理。
8th step - when the oil producing process is finished, you give pyrolysis machine 2 hours to be cooled. Then you can start dischargging carbon black left inside reactor (and steel
wire if you feed whole tires). 放电时间约为3小时。
Advantages
a) Safety
We treat safety as the first important thing in production.
1)生产中避免回火的两个装置:油水分离器和防回火装置。
2)真空装置使反应釜在常压或负压下工作。
3)温度监控装置,避免工作温度过高。
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5)炭黑在密闭情况下排出,以免着火。
b) Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2)去除炭黑的过程在密闭情况下进行,避免污染。
c) High oil yield
1) We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in
sequence. The total cooling area is 65 square meter.
2)油气通过冷凝器时,被冷凝器内的小管道分成几部分,分别进行冷却。
3)这样我们最大限度地提高冷却效果并提高出油率。
d) High oil quality
The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.
e) Energy saving
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) 热解残余气体循环至炉内燃烧,加热反应器。
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. 优良的隔热效果有助于节省燃料。
f) High degree of automation
1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of our products can be guaranteed.
2) In production, we use auto-feeder to feed raw materials into auto-feeder. 通过自动喂食器,只需很少的工人和更少的喂食时间。 And because of 50 ton hydraulic pressure
from auto-feeder, it can feed more tires than labor.
g) Long service life
1) The material of reactor is Q345R boiler plate with 16/18mm thickness which is produced by Chinese well-known enterprise. The head of reactor and accessories are using one-piece
molding shell cover rather than welded plate.
2)所有切割、滚压、焊接工作均由自动化机器完成。
3)我们对材料质量和制造工艺非常了解,这就是为什么我们对我们产品的使用寿命充满信心。
4) 我们还提供安装服务、培训服务和一年保修。
After-sale services
1) We will send engineer to your site to install machine, train your workers and do commissioning.